Axle Assembly

Automotive SUV Axle Assembly: Assembly line to attach the brake system to a fixed axle assembly. System includes testing of assembly to confirm it meets the OEM’s quality requirements.

Front or rear axle assembly
Conveyor or cart assembly systems available
Rotor & caliper assembly
LRO online tests from 75µ & LRO off line tests from 45µ
Brake caliper pad check with sensors or vision
Static WSS continuity testing with auto-release
Dynamic pole pitch testing of WSS & exciter ring
Integrated Fori designed torque tubes for torque reaction

Axle Assembly Systems

Axle Assembly / Fastening
Axle Component Assembly
Material Transfer

Utilizing experienced resources, Fori developed a viable process, engineered the system, manufactured the equipment and integrated the assembly line at the end user.

Axle assembly consists of mounting the left, center and right axle assemblies including all other components. Once pressed and assembled the components are precisely welded in place.

Axle Assembly System Features

Axle Welding
Axle Sealing
Robotic Transfer

The Axle Assembly system utilizes AGCs to transport Axle Assemblies from incoming material dunnage through the various assembly processes.

Robotic sealant apply to a variety of Axle housing carrier shapes.

Leak test while manual start of carrier bolts.

Semi-auto dowel welding

Automatic positioning of Axle housings for various fill and drain plugs, using (2) trunnions on a turntable.
Robotic transfer from plug turntable to dowel weld turntable to AGC load.
Semi-auto dowel welding